Gearbox Rebuild: Cost-Effective Repair Services for Industrial Gearboxes
When your industrial gearbox starts showing signs of failure, you’re faced with two options: replace or rebuild. While replacement might seem like the fastest route, a professionally executed gearbox rebuild can restore full performance, extend service life, and save you thousands in replacement costs.
At Industrial Gearbox Supply, we specialize in expert gearbox rebuild services that get your equipment back in action—fast.
What Is a Gearbox Rebuild?
A gearbox rebuild involves the complete disassembly, inspection, repair, and reassembly of a gearbox. Worn or damaged parts are replaced, clearances are restored to OEM specifications, and the unit is tested for performance.
Unlike a basic repair (which might only fix one issue), a rebuild addresses the entire system to ensure long-term reliability.
Benefits of Rebuilding Your Gearbox
✔️ Cost Savings – Rebuilding typically costs 30–50% less than buying a new unit.
✔️ Faster Turnaround – No long lead times or manufacturer backorders.
✔️ OEM or Better Quality – We use OEM parts or upgraded alternatives.
✔️ Reduced Downtime – Get back online quicker with expedited rebuild services.
✔️ Environmental Responsibility – Fewer raw materials used than in full replacement.
Signs You May Need a Gearbox Rebuild
If your gearbox is still functional but underperforming, a rebuild may be the best solution. Look for these common warning signs:
🔧 Loud Grinding or Whining
💧 Oil Leaks and Contamination
🌡️ Excessive Heat During Operation
⚙️ Increased Backlash or Gear Play
🔁 Vibration and Unstable Torque
🧰 Frequent Maintenance Issues or Failures
The Gearbox Rebuild Process
At Industrial Gearbox Supply, we follow a proven step-by-step process:
1. Initial Evaluation
We assess the unit for signs of failure and gather details about your application, load, and environment.
2. Complete Disassembly
The gearbox is carefully taken apart. Components are cleaned and inspected for wear, cracks, or fatigue.
3. Precision Inspection
All gears, bearings, seals, shafts, and housings are measured and analyzed. Any failed or worn-out part is flagged.
4. Replacement & Upgrades
We replace damaged components with OEM or upgraded parts. Upgrades for high-heat or corrosive environments are available.
5. Reassembly to Spec
Clearances, tolerances, and torque settings are restored to OEM or better standards using expert tools.
6. Testing & Verification
Each rebuilt unit is test-run for noise, vibration, and temperature to ensure optimal performance.
When a Rebuild Is Better Than Replacement
| Scenario | Rebuild | Replace |
|---|---|---|
| Gearbox still has viable housing/case | ✓ | |
| Budget-sensitive or cost-controlled | ✓ | |
| Discontinued model / rare specs | ✓ | |
| Need upgraded design or output | ✓ | |
| Catastrophic internal damage | ✓ |
If you’re unsure, we can evaluate your gearbox and advise whether a rebuild or replacement is the smarter move.
Industries We Serve
We rebuild gearboxes for a wide range of industries:
Manufacturing
Food & Beverage
Agriculture
Pulp & Paper
Material Handling
Mining & Aggregates
Wastewater Treatment
OEM Equipment
Why Choose Industrial Gearbox Supply?
✅ In-House Machine Shop: Custom shafts, keyways, and housings rebuilt with precision.
✅ Rush Service Available: We understand how costly downtime is. Ask about expedited rebuilds.
✅ OEM-Grade Quality: Rebuilds that meet or exceed original performance specs.
✅ Expert Team: Over 100 years of combined experience in gearbox repair and rebuilds.
✅ Custom Modifications: Washdown, stainless, torque upgrades, and more available.
How to Get Started
Call us to discuss your gearbox issues and get a free consultation.
Send us your gearbox or request pickup (for local customers).
Approve your quote after full evaluation.
Receive your rebuilt unit, ready for installation and long-lasting performance.
📞 Contact us at 1-877-465-9108
🌐 Visit: https://industrialgearboxsupply.com
📧 Email: support@industrialgearboxsupply.com